Hand Operated Machines wheels
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Fashan Rail Grinding Wheel 150×56×M20
Our steel rail grinding wheels are made from zirconia and resin powder as raw materials, with the use of zirconia significantly enhancing the wear and cutting performance. We strictly control the mixing, hot pressing, and balance testing processes, and further stabilize the product quality through the addition of glass fiber winding, secondary curing, rotary testing, and oven treatment.
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- Our grinding wheels stand as a paragon of precision, intricately designed to integrate seamlessly with vertical grinding machinery like Robel and Geismar, which are predominantly utilized for the meticulous honing of railway components. These components encompass a spectrum of critical parts including steel rails, switch rails, frog noses, wing rails, and switch points. Our wheels are expertly formulated with a blend of zirconia, resin powder, and composite materials, all converging to swiftly rectify rail imperfections. Notably, the zirconia material outshines conventional brown corundum in terms of cutting performance.Our commitment to excellence is mirrored in the stringent production processes we adhere to, ensuring the quality and performance of our products. High cutting volume and durability are the trademarks of our grinding wheels, essential for smoothing weld seams on steel rails, addressing the fish-scale pattern disease on switches, and resolving blockages on the rail surface. We fine-tune our formulations and dimensions to align with various rail grinding machines, ensuring optimal performance tailored to different scenarios.
The quality and performance of our grinding wheels are underpinned by a series of critical production steps. The heat pressing technique endows the wheels with high density and strength.
Subsequently, a glass fiber wrapping process reinforces the structure, enhancing the wheels' integrity and extending their service life. Secondary tempering ensures the wheels possess the appropriate hardness and durability for heavy-duty applications.
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Each grinding wheel undergoes a series of tests, including rotational testing to confirm their ability to operate at high speeds without breaking and balance testing to prevent vibrations during operation. The curing process in a controlled oven environment solidifies the wheels' hardness and structural stability.
Now, let me add a touch of storytelling to illustrate our commitment and the impact of our products:
In a bustling railway yard in China, our grinding wheels were put to the test on a critical switch rail. The client, initially skeptical, was quickly won over by the performance of our wheels. "Your wheels have outperformed the Norton wheels we usually use," they remarked with a note of surprise and satisfaction. What was anticipated to be an all-night operation due to the intricate nature of the task, was completed well within the day, thanks to the efficiency of our grinding wheels. This not only highlighted the superior performance of our products but also demonstrated our dedication to enhancing our customers' productivity and reducing their workload.
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Steel Rail Grinding Wheel Manufacturing Process Flowchart
Schematic diagram of rail grinding tester
Post-Grinding Grinding Wheel End Face Effect
The Effect of the Steel Rail Surface After Grinding Construction
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